Catalyzed Fuel Cell Membranes

Ion Power was the first company to commercialize a Catalyzed Coated Membrane (CCM) made from cast film based on NAFION® PFSA polymer. Our patented process results in a durable and very cost effective CCM for use in hydrogen or reformate fuel cell applications. Performance Data

Our Catalyzed Coated Membranes offer the following advantages:

  • 20 to 30 micron thick membrane component for high power density

  • Membrane component containing the stable NAFION® ionomer resulting in long component life

  • Unique fabrication method allows the perimeter area (outside of the active region) to be substituted with a strong material for sealing integrity, durability, and reduced cost.

To review data related to our CCM stability and performance please click on the following graphs:

Various graphs exemplifying fuel cell membrane performance

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Ion Power CCM Dry Air Perfromance


Ion Power CCM Performance Durability


Ion Power CCM Low Pressure Performance

* The data contained in the above links was obtained through independent testing and is re-printed with permission from General Motors and FuelCell Energy.

If you would like to receive a price quote on a CCM please go to our on line store or our design menu and let us know how you want your CCM constructed. We will contact you promptly!

HYDRion™ Products

Catalyzed membranes for Water Elctrolysis applications based on NAFION® membranes. In addition to manufacturing Catalyzed Coated Membranes for fuel cells Ion Power is engaged in the production of catalyzed membranes for use in the electrolysis of water. These materials are used for laboratory gas generators and hydrogen injection systems for internal combustion engines. For a quote on a custom designed electrolyzer CCM please go to our design menu or go to our company store for prices.

LIQUION™ Products

LIQUION™ is a dispersion of NAFION® in a mixture of water and alcohols. This product is manufactured by Ion Power from NAFION® polymer. LIQUION™ is available in 5% by weight solids and 15% by weight solids, low and high equivalent weight (EW) polymer. Available LIQUION™ products are:

LQ-1105 5% by weight NAFION®, 1100 EW

LQ-1115 15% by weight NAFION®, 1100 EW

LQ-1005 5% by weight NAFION®, 1000 EW

LQ-1015 15% by weight NAFION®, 1000 EW

Please click on our resources page for technical information related to these products or go to our company store for prices.



NAFION® Products

NAFION® is a registered trademark of E.I. DuPont de Nemours brand of perfluorosulfonic acid/TFE copolymer. NAFION® polymer has excellent chemical stability (similar to TEFLON®) while at the same time allowing ion transport. These properties have led to interest in the use of NAFION® polymer for various electrochemical applications from industrial chloralkali cells to fuel cells. Please click on our resources page for technical information related to NAFION® products or go to our company store for prices.

DuPont™ NAFION® products are available in various forms:

Pellets
Used for acid catalysis of many organic reactions. Product names include: NR40 (1000 EW polymer) and NR50 (1100 EW polymer). The product is also available in its precursor form as R1100 and R1000. Click here for an MSDS. For prices, please refer to our company store.

Non-Reinforced Films
These films are used as separators in electrochemical cells requiring high ionic conductivity, for example in fuel cells and water electrolyzers. Product names include: N111-IP, N115, N117 and N1110. For pricing please go to our company store. More technical details are also available on our resources page.

*Please note: The N111-IP is a membrane product manufactured by Ion Power.

Cast Films
DuPont™ NAFION® PFSA NR-211 and NR-212 membranes are non-reinforced dispersion-cast films based on chemically stabilized perfluorosulfonic acid/PTFE copolymer in the acid (H+) form.  The physical properties remain the same for the stabilized membranes , which exhibit substantially lower fluoride ion release compared to the non-stabilized polymer - a sign of improved chemical durability.  NAFION® PFSA membranes are widely used for Proton Exchange Membrane (PEM) fuel cells and water electrolyzers.  The membrane performs as a separator and solid electrolyte in a variety of electrochemical cells that require the membrane to selectively transport cations across the cell junction.  The polymer is chemically resistant and durable.

Fabric Reinforced Membranes
These reinforced films are typically used in industrial sized electrochemical applications with large areas (typically in square meters) where membrane strength is required. Product names include N324 and N424. Please click on our resources page for technical information related to these products.

Polymer Dispersions
The NAFION® polymer is dissolved in a dispersion which can be used for casting films or manufacturing other products containing NAFION® polymer. Available products include: D520, D521, D1020, D1021, D2020, and D2021. D dispersions are manufactured by DuPont™ and distributed by Ion Power on a global basis. For more details and pricing on these products please go to our company store or resources page.

"NAFION® is a registered Trademark of E.I. du Pont de Nemours Company and is used under license by Ion Power, Inc."